How are challenge coins produced?

Soldiers who prevailed in battle would receive challenge coins from the Roman Empire. click here to learn the rules of receiving challenge coin. These coins typically have the insignia of the organization on them and are distributed to members of various organizations. Some of these coins display cultural icons and organizational principles.

Challenge coins typically come in a variety of sizes. These coins are occasionally created incorporating images from pop culture, including well-known individuals and superheroes. Further information on the effort put into making these elaborate coins may be seen below.

How to Make a Challenge Coin Mold

Experts utilize a steel block, a CNC machine, CAM software, and a computer-aided design (CAD) tool to create a challenge coin mold. A computer tool called CAD aids in producing digital blueprints of the patterns required to manufacture challenge coins. The challenge coin's dimensions and tolerances will be mapped out using the challenge coin's artwork.

Once the coin's dimensions and tolerances have been determined, the data is entered into computer-aided production software. An automated machine is operated with the aid of this software. Steel coin molds may normally be carved out using a CNC machine's cutting tool. The steel block will be formed into the specific coin's desired design. The steel block's surface can be cleaned of extra material with the use of the cutting tool.

Challenge Coin Molds in a Hot Oven to Harden

When experts were happy with the challenge coin molds' dimensions, forms, and aesthetics, they placed them in a hot oven. When hot temperatures harden steel, doing this helps the challenge coin molds become more durable. These molds are removed from the oven when they are quite hot and immersed in cool oil to harden.

Challenge coins after deburring

Challenge coins that have just been produced will have ridges and spurs. If someone handles the challenge coins with their bare hands, these ridges and spurs may end up injuring them.

A challenge coin is deburred by removing spurs and sanding down any jagged ridges. It entails smoothing a challenge coin with a machine equipped with a porous stone, soap, and water. The coins' surfaces will be smoothed as the porous stone rubs against them.

Colorful Challenge Coins

Color-fill your challenge coins by hand or with a color-filling machine. To make colorful coins by hand, special syringes would be required. Colors are added to the recessed areas of challenge coins using these syringes. Following the addition of these colors, the coins are returned to a hot oven and removed after some time.

Professionals can also carry out large orders of custom challenge coins using specialized machinery, saving the time and energy required to do it by hand.

Polishing Challenge Coins

The surplus paint on challenge coins must then be polished off by experts in order to highlight some of the smaller elements. They can be polished to generate challenge coins that look even and sharp. The coins should be hand polished.

Laser etching

Little features, such as names or numbers, can be added to personalized challenge coins using laser engraving to further personalize them. Your challenge coins might have them laser etched on the surface or around the edges.

Examination of Challenge Coins

It's crucial to check your challenge coins. It enables our staff to recognize the coins that fall short of the requirements we established for our business. The surplus paint on challenge coins must then be polished off by experts in order to highlight some of the smaller elements. They can be polished to generate challenge coins that look even and sharp. The coins should be hand polished.